Block Pallets

Used block pallets offer premium performance at 40-50% lower cost than new. Their superior construction means they withstand more use cycles than stringer pallets. Choosing used extends wood life and supports the circular economy while meeting automation requirements.

Block pallets use 9 or 12 wooden blocks instead of stringers to support the deck. This creates openings on all four sides for forklift entry. The design distributes weight more evenly, increasing load capacity. Blocks can be solid wood, engineered wood, or recycled content.

Automated storage and retrieval systems (AS/RS) require consistent pallet dimensions. Block pallets meet tight tolerance requirements for conveyor systems. True 4-way entry enables robotic handling from any direction. Uniform construction reduces jams and system errors.

Block pallets typically handle 30% higher loads than equivalent stringer pallets. The 9-block design supports 2,800+ lbs dynamic load. 12-block pallets handle even more for heavy industrial applications. Superior racking strength prevents beam contact failures.

New block pallets cost 20-40% more than stringer pallets. However, longer lifespan and higher durability often provide better total cost of ownership. Used block pallets offer premium features at near-stringer prices. Calculate lifecycle costs to determine true value.

Block pallets are more repairable than stringers - individual blocks can be replaced without affecting structure. Deck board replacement follows the same process as stringer pallets. Regular inspection prevents minor damage from becoming costly failures.

Converting from stringer to block pallets requires equipment compatibility review. Most forklifts work with both types. Racking systems may need adjustment for different pallet heights. Start with pilot programs to test operational impact before full conversion.

Euro pallets (EPAL) and Australian Standard pallets are block designs. North American GMA standard is stringer-based. International operations often require block pallets for compatibility. ISPM-15 heat treatment applies equally to block and stringer pallets.